Seiko 7C17 Manual de usuario

March 2006 Apollo Seiko Soldering System Selective Soldering System Documentation Package – Table of Contents 1. Start-Up Procedure 2. Te

Programming WORK Field Data: WK Parameter Command Description Refer to the photos and pendant descriptions above for a detailed explanation. Comman

An example to enter WK 101 for point soldering Command WK: Data1 WK: Data 2 Description S+ 6.5 SP 30.0 6.5mm @ a feeding speed of 30mm/s CY1 ON

21 Step Combination WWKK __ __ __ WWKK __ __ __ WWKK __ __ __ End Condit

EVO Error Listing This table is designed to help trouble shoot common problems that may occur with the L-CAT EVO. If you have tried the recommended s

Aug. 17, 07 ZSB Feeding Gear Solder Roll Feed From Feed Solder Through “Cork Screw” Wire Feed Solder Under this Shaft Guide Roller Straighteni

. Clearance Requirements – Keep Out Area (general guidelines) Clearance requirements are a function of the specific solder iron to be utilized. The s

Circuit BoardTaller Componentsset back more2.0mm MIN.Solder WireSolder Iron Figure 2 Solder Iron and Solder Wire Approach

Soldering Principles – Set-Up Description Apollo Seiko has designed this robotic soldering system (Model L-CAT EVO, Luna, Terra) around the solderin

Solder Ball Formation: Most solder wire has a flux core (paste). This flux has a boiling point of 120 degrees Celsius. Eutectic solder wire has a

CY1 On & Timer S+ - Secondary Solder Feed S- & CY1 Off Timer S+ - Initial Solder Feed Note: Please refer to the solder profile sheet for t

Aug. 17, 07 Step 01: Power on the L-CAT EVO robot in the lower left hand corner of the machine Step 02: Press the HOME key on the teaching p

Adjusting Solder Feed Tension Date: Feb. 07’ Rotate the set screw inside cover counterclockwise (CCW) to tighten tension and clockwise to loose

How to Modify the Soldering Position 1) In the teach pendant, select PROG mode. 2) Select the correct program number that you want to modify. 3)

Aug. 17, 07 Solder feed & iron position location is very important to achieve consistent solder quality. The solder wire position in relatio

Slide Soldering: (Tip Photo - DCS 50 R) Slide soldering requires the iron tip and terminal relationship to be very consistent. Optimal results are

Slide Solder Defects: Solder “Shorts” or “Bridges”: Open Angle The iron tip is programmed with a slight “OPEN” angle. This allows the fr

Point Solder Voids: Insufficient solder, also referred to as a “VOID” can be caused by several factors. These factors include: a) Flux void in wir

Aug. 17, 07 The L-CAT EVO can be programmed to slide into a terminal to avoid the tip coming into contact with the terminal in the case that it m

The photos below show the solder WORK profile for a standard slide solder profile. All slide solder profiles need to use work profile numbers betwee

Item # Description 01 Slide soldering is programmed in a sequence of two steps. The first step is the starting point and the second step is the

Changing the Iron Tip (RS-L & RS-P): 1) Switch off the robot power (highly recommended) or switch off the Heater in MANU mode by pressing the HE

With Remote Interface Panel Step 01: Power on the L-CAT EVO robot in the lower left hand corner of the machine Step 02: Press the HOME key on the

RS-P & N2 RS-P Iron Unit for Point Soldering Solder Feed Up/Down & Left/Right Adjust Solder Feed Angle: The solder feed approach ang

RS-L & N2 RS-L Iron Unit for Slide Soldering Solder Feed Up/Down & Left/Right Adjust Solder Feed Adjust (photo left): To adjust t

Robot & Solder Troubleshooting Aug. 17, 07 Machine Problem Item(s) To Check For The L-CAT EVO robot will not power on Check to see that th

Troubleshooting (cont.) The iron tip is moving fine but the X, Y, Z & Theta coordinates do not seem to line up with the programmed solder location

Preventive Maintenance The majority of the maintenance of the L-CAT EVO soldering system will be with the soldering feed, iron tips & the iron uni

Prev. Maint. (cont.) WARNING: Make sure the temperature controller has been powered off prior to removing and / or replacing the solder tip. If the

Prev. maint. (cont.) Lubrication: Use AFC or white, Lithium grease on the sides of the rails. Only apply a small amount, approx. 0.2 grams. Repla

Prev. maint. (cont.) Checking Iron Tip for Wear The iron tip will tend to corrode & oxidize more quickly if it is not kept clean and free of flu

L-CAT EVO Maintenance Date: March 01, 2007 Maintenance Item: Tightening X & Y Axes Set Screws, Pulleys etc. Remove X Axis Cover Pla

Apollo Seiko L-CAT EVO X & Y Axes Adjustments Tighten Set Screw on Front Side Sprocket (Y) Tighten Set Screw on Rear Side Sprocket (Y) (back of r

Aug. 17, 07 A) Teaching pendant Robot mode – Keypad Explanation HOME key To initialize ENT key To enter the setting Ke

L-CAT EVO Maintenance Date: March 01, 2007 Maintenance Item: Tightening Z & Theta Axes Set Screws, Pulleys etc. Remove Z Axis Cove

Fume Extraction Tube Routing Date: Feb. 06’ Bolt the Tube Holder to the RS Iron Unit 11mm Silicone Tubing Insert Into Nylon Connector Route Tu

Aug. 17, 07 Step 01: Loosen & remove the metal support on the right hand side of the SRC 2000 by turning it counterclockwise. Step 02: R

Apollo Seiko Recommended Spare Parts List L-CAT EVO Robot with ZSB Feeder DCS Iron Unit BOFA Fume Extraction System April 2007 G

Soldering Head Unit Part Number Description Unit Cost Qty. To Stock RING Rubber Ring For TM Iron (flux deflection) $5.56 10 RS-P / N2 RS-P Solder

To select the desired program and WK number. Scroll through the program forward one step at a time. Scroll through the program backwards one step a

to select the axes speed high or low if the machine is ROB (PROG) mode. The selected Jog speed is 0.0L, Z:00.0H). In MDI mode, used to enter n

21 Step Combination WWKK __ __ __ WWKK __ __ __ WWKK __ __ __ S+ (solder pre-feed amount) CY 1 ON x.xx (iron tip extend &

CY1 OFF – Retract Iron Tip No Timer WK: 101 Apollo Seiko – WORK Field Explanation S+ - Initial Solder Feed S- Solder Retract & TIM (reflow timer

Press the PRG/WK No. Key to Select the WK: number to modify and press ENTERPress the ROB/WK key to Toggle Between ROB & WK ModesTeaching Pendant